Production Lab

Take charge of a shift
on the plant floor

One order, one day, one plant. Start the shift, test it with a curveball and watch every movement land in the ERP as a record your managers can trust.

Shift A · WO-2207 Ready
06:00
Packed —
Work in progress —
Looms running —
At job worker —
Rework —
ETA vs due 18:00 —

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Production Lab

Ship 1,200 towels by 18:00

Aurora Linens is counting on you. Yarn leaves stores, the looms weave, the dyer colours, quality inspects, packing cartons, and the truck leaves through the gate. Every step writes a record in the ERP.

  • Follow each lot from stage to stage as the records build up below.
  • Test the plant with a breakdown, a yarn shortage or a rush order.
  • Make the call to bring spare looms online and keep the promise.

ERP activity

0 documents

    Variables

    Reshape the plant, then replay the same shift.

    What you just saw

    Every move on the floor
    becomes a record in the office

    Nothing in the lab is keyed in after the fact. Each stage writes the very document a real plant would write, in the module that owns it, at the moment it happens.

    1. 01

      Order confirmed

      The sales order fixes the customer, the quantity and the promise every other team is measured against.

      Sales SO
    2. 02

      Work order released

      Planning splits the order into lots, and re-sequences the floor the moment priorities change.

      Production WO
    3. 03

      Yarn issued

      Every issue draws down stock by lot. Crossing the reorder level raises a purchase request on its own.

      Stores MI · PR · PO · GRN
    4. 04

      Weaving and breakdowns

      Machine state, utilisation and downtime arrive straight from the floor, with spares issued against the ticket.

      Production · Maintenance MT
    5. 05

      Dyeing at the job worker

      Challans out and back, vendor balances kept honest, and a gate pass for every vehicle that crosses the line.

      Job work · Gate JW · GP
    6. 06

      Quality and rework

      Inspections release lots or return pieces for rework, and each lot carries its complete history.

      Quality QC
    7. 07

      Packing and dispatch

      Cartons are packed against the lot, and the order leaves only when every last lot is ready.

      Packing · Gate PK · GP

    Now picture your own plant

    Bring a week of real orders. We will model your floor, your machines and your job workers, then play it back with you.